{"id":8109,"date":"2026-03-10T11:05:35","date_gmt":"2026-03-09T22:05:35","guid":{"rendered":"https:\/\/websitedesignhosting.co.nz\/motovated\/?post_type=dt_portfolio&#038;p=8109"},"modified":"2026-07-21T19:04:33","modified_gmt":"2026-07-21T07:04:33","slug":"mechanical-plant-design-case-study","status":"publish","type":"dt_portfolio","link":"https:\/\/websitedesignhosting.co.nz\/motovated\/project\/mechanical-plant-design-case-study\/","title":{"rendered":"EcoCentral Glass Pulverising Plant"},"content":{"rendered":"<div class=\"wpb-content-wrapper\"><p>[vc_row equal_height=&#8221;yes&#8221; type=&#8221;vc_default&#8221; css=&#8221;.vc_custom_1575291446524{margin-bottom: -50px !important;}&#8221;][vc_column width=&#8221;1\/2&#8243; offset=&#8221;vc_col-lg-offset-0 vc_col-lg-8 vc_col-md-offset-0 vc_col-md-7 vc_col-sm-offset-0&#8243; css=&#8221;.vc_custom_1575290895173{padding-bottom: 50px !important;}&#8221;]<style type=\"text\/css\" data-type=\"the7_shortcodes-inline-css\">.shortcode-single-image-wrap.shortcode-single-image-fd63f06f892a68f639a5181bb4b2e65a.enable-bg-rollover .rollover i,\n.shortcode-single-image-wrap.shortcode-single-image-fd63f06f892a68f639a5181bb4b2e65a.enable-bg-rollover .rollover-video i {\n  background: -webkit-linear-gradient();\n  background: linear-gradient();\n}\n.shortcode-single-image-wrap.shortcode-single-image-fd63f06f892a68f639a5181bb4b2e65a .rollover-icon {\n  font-size: 32px;\n  color: #ffffff;\n  min-width: 44px;\n  min-height: 44px;\n  line-height: 44px;\n  border-radius: 100px;\n  border-style: solid;\n  border-width: 0px;\n}\n.dt-icon-bg-on.shortcode-single-image-wrap.shortcode-single-image-fd63f06f892a68f639a5181bb4b2e65a .rollover-icon {\n  background: rgba(255,255,255,0.3);\n  box-shadow: none;\n}<\/style><div class=\"shortcode-single-image-wrap shortcode-single-image-fd63f06f892a68f639a5181bb4b2e65a alignleft  enable-bg-rollover dt-icon-bg-off\" style=\"margin-top:0px; margin-bottom:0px; margin-left:0px; margin-right:0px;\"><div class=\"shortcode-single-image\"><div class=\"fancy-media-wrap  layzr-bg\" style=\"\"><img decoding=\"async\" class=\"preload-me lazy-load aspect\" src=\"data:image\/svg+xml,%3Csvg%20xmlns%3D&#39;http%3A%2F%2Fwww.w3.org%2F2000%2Fsvg&#39;%20viewBox%3D&#39;0%200%20158%2089&#39;%2F%3E\" data-src=\"https:\/\/websitedesignhosting.co.nz\/motovated\/wp-content\/uploads\/2026\/03\/Picture1-2.png\" data-srcset=\"https:\/\/websitedesignhosting.co.nz\/motovated\/wp-content\/uploads\/2026\/03\/Picture1-2.png 158w\" loading=\"eager\" sizes=\"(max-width: 158px) 100vw, 158px\" width=\"158\" height=\"89\"  data-dt-location=\"https:\/\/websitedesignhosting.co.nz\/motovated\/project\/mechanical-plant-design-case-study\/picture1-4\/\" style=\"--ratio: 158 \/ 89;\" alt=\"\" \/><\/div><\/div><\/div><div class=\"ult-spacer spacer-6a633c9be37c1\" data-id=\"6a633c9be37c1\" data-height=\"15\" data-height-mobile=\"15\" data-height-tab=\"15\" data-height-tab-portrait=\"\" data-height-mobile-landscape=\"\" style=\"clear:both;display:block;\"><\/div><div id=\"ultimate-heading-90386a633c9be37eb\" class=\"uvc-heading ult-adjust-bottom-margin ultimate-heading-90386a633c9be37eb uvc-4216  uvc-heading-default-font-sizes\" data-hspacer=\"no_spacer\"  data-halign=\"left\" style=\"text-align:left\"><div class=\"uvc-heading-spacer no_spacer\" style=\"top\"><\/div><div class=\"uvc-main-heading ult-responsive\"  data-ultimate-target='.uvc-heading.ultimate-heading-90386a633c9be37eb h1'  data-responsive-json-new='{\"font-size\":\"\",\"line-height\":\"\"}' ><h1 style=\"font-weight:bold;margin-bottom:30px;\">EcoCentral Glass Pulverising Plant<\/h1><\/div><\/div>[vc_column_text css=&#8221;.vc_custom_1773091897815{margin-bottom: 30px !important;border-left-width: 3px !important;padding-left: 20px !important;border-left-style: solid !important;border-color: rgba(0,0,0,0.1) !important;}&#8221;]<span class=\"color-secondary\">Client: <\/span>NZ Express Transport Christchurch Limited<\/p>\n<p><span class=\"color-secondary\">Category:<\/span> <span class=\"color-title\">Design and Certification<\/span><\/p>\n<p>[\/vc_column_text]<div id=\"ultimate-heading-65716a633c9be3820\" class=\"uvc-heading ult-adjust-bottom-margin ultimate-heading-65716a633c9be3820 uvc-9870  uvc-heading-default-font-sizes\" data-hspacer=\"no_spacer\"  data-halign=\"left\" style=\"text-align:left\"><div class=\"uvc-heading-spacer no_spacer\" style=\"top\"><\/div><div class=\"uvc-main-heading ult-responsive\"  data-ultimate-target='.uvc-heading.ultimate-heading-65716a633c9be3820 h3'  data-responsive-json-new='{\"font-size\":\"\",\"line-height\":\"\"}' ><h3 style=\"font-weight:bold;color:#0F204B;margin-bottom:30px;\">Background<\/h3><\/div><\/div>[vc_column_text css=&#8221;.vc_custom_1773092210214{padding-bottom: 30px !important;}&#8221;]EcoCentral commissioned Motovated Design &amp; Analysis to redevelop their glass pulverising plant that was a key component of the company\u2019s Materials Recovery Facility.<\/p>\n<p>There were three main issues with the existing plant:<\/p>\n<ol>\n<li>The hopper suffered from jamming, requiring direct human intervention to monitor and clear any blockages. The health and safety risk from this operation was huge and unacceptable.<\/li>\n<li>Small glass particles became easily airborne in the swirling winds that existed at the rear of the facility. This created a significant health and safety hazard and raised potential maintenance issues with the neighbouring weighbridge.<\/li>\n<li>The existing plant output the glass in two streams: &lt;3mm sand and 3\u201318mm chip. The disposal cost of the sand was lower than the chip and the chip carried approximately 1.5% by weight of contaminants. If that level of contamination was reduced consistently below 1%, the disposal cost would drop to the same as the sand product. But even better, if the chip contamination was as low as practicable it would become more useful as a stock feed for the Barmac crusher where it then had a <i>positive<\/i> rather than negative value.<\/li>\n<\/ol>\n<p>[\/vc_column_text]<div id=\"ultimate-heading-74686a633c9be3839\" class=\"uvc-heading ult-adjust-bottom-margin ultimate-heading-74686a633c9be3839 uvc-9877  uvc-heading-default-font-sizes\" data-hspacer=\"no_spacer\"  data-halign=\"left\" style=\"text-align:left\"><div class=\"uvc-heading-spacer no_spacer\" style=\"top\"><\/div><div class=\"uvc-main-heading ult-responsive\"  data-ultimate-target='.uvc-heading.ultimate-heading-74686a633c9be3839 h3'  data-responsive-json-new='{\"font-size\":\"\",\"line-height\":\"\"}' ><h3 style=\"font-weight:bold;color:#0F204B;margin-bottom:30px;\">Solution<\/h3><\/div><\/div>[vc_column_text css=&#8221;&#8221;]Motovated engineers worked closely with the EcoCentral team who had a very clear\u00a0\u00a0\u00a0 understanding of what would be required for the plant to be successful.<\/p>\n<p>The budget for the project was tight and EcoCentral already had existing plant that they wanted to utilise wherever possible.<\/p>\n<p>The use of existing plant allowed the team to minimise costs to EcoCentral.[\/vc_column_text]<div class=\"ult-spacer spacer-6a633c9be384a\" data-id=\"6a633c9be384a\" data-height=\"20\" data-height-mobile=\"20\" data-height-tab=\"20\" data-height-tab-portrait=\"\" data-height-mobile-landscape=\"\" style=\"clear:both;display:block;\"><\/div><div id=\"ultimate-heading-88266a633c9be3856\" class=\"uvc-heading ult-adjust-bottom-margin ultimate-heading-88266a633c9be3856 uvc-4020  uvc-heading-default-font-sizes\" data-hspacer=\"no_spacer\"  data-halign=\"left\" style=\"text-align:left\"><div class=\"uvc-heading-spacer no_spacer\" style=\"top\"><\/div><div class=\"uvc-main-heading ult-responsive\"  data-ultimate-target='.uvc-heading.ultimate-heading-88266a633c9be3856 h3'  data-responsive-json-new='{\"font-size\":\"\",\"line-height\":\"\"}' ><h3 style=\"font-weight:bold;color:#0F204B;margin-bottom:30px;\">Results<\/h3><\/div><\/div>[vc_column_text css=&#8221;&#8221;]The resulting plant managed to achieve all the required outcomes in terms of performance. These included:<\/p>\n<ul>\n<li>Eliminating the issue of stock jamming, thus removing the cost of extra personnel and equipment to monitor and clear the material, and reduced the health and safety risks.<\/li>\n<li>Improving the ratio of production of chip and sand; sand being the favoured product.<\/li>\n<li>Producing a chip that is below 1% by weight of contamination. In turn, this reduced disposal costs and ensured the chip was a suitable in feed stock for the Barmac crusher without producing high levels of fluff in the crushed glass products.<\/li>\n<li>Preventing wind blown glass fines, litter, and environmental contamination.<\/li>\n<li>Improving access to all processing equipment, thereby reducing health and safety risk and reducing maintenance costs.<\/li>\n<li>Standardising spare parts across the processing plant.<\/li>\n<li>Future-proofing the system by ensuring that screen sizing allows for further development should optical sorting of larger chip become economically viable.<\/li>\n<\/ul>\n<p>MORE INFO Checkout <a href=\"http:\/\/www.ecocentral.co.nz\/\">www.ecocentral.co.nz<\/a><\/p>\n<p>[\/vc_column_text][\/vc_column][vc_column width=&#8221;1\/2&#8243; css=&#8221;.vc_custom_1575291023632{padding-bottom: 50px !important;}&#8221; offset=&#8221;vc_col-lg-4 vc_col-md-5&#8243;]<style type=\"text\/css\" data-type=\"the7_shortcodes-inline-css\">.shortcode-single-image-wrap.shortcode-single-image-214586eb6128e7e85c4f713bda421e1d.enable-bg-rollover .rollover i,\n.shortcode-single-image-wrap.shortcode-single-image-214586eb6128e7e85c4f713bda421e1d.enable-bg-rollover .rollover-video i {\n  background: -webkit-linear-gradient();\n  background: linear-gradient();\n}\n.shortcode-single-image-wrap.shortcode-single-image-214586eb6128e7e85c4f713bda421e1d .rollover-icon {\n  font-size: 32px;\n  color: #ffffff;\n  min-width: 44px;\n  min-height: 44px;\n  line-height: 44px;\n  border-radius: 100px;\n  border-style: solid;\n  border-width: 0px;\n}\n.dt-icon-bg-on.shortcode-single-image-wrap.shortcode-single-image-214586eb6128e7e85c4f713bda421e1d .rollover-icon {\n  background: rgba(255,255,255,0.3);\n  box-shadow: none;\n}<\/style><div class=\"shortcode-single-image-wrap shortcode-single-image-214586eb6128e7e85c4f713bda421e1d alignnone  enable-bg-rollover dt-icon-bg-off\" style=\"margin-top:0px; margin-bottom:0px; margin-left:0px; margin-right:0px;\"><div class=\"shortcode-single-image\"><div class=\"fancy-media-wrap  layzr-bg\" style=\"\"><img fetchpriority=\"high\" decoding=\"async\" class=\"preload-me lazy-load aspect\" src=\"data:image\/svg+xml,%3Csvg%20xmlns%3D&#39;http%3A%2F%2Fwww.w3.org%2F2000%2Fsvg&#39;%20viewBox%3D&#39;0%200%20495%20378&#39;%2F%3E\" data-src=\"https:\/\/websitedesignhosting.co.nz\/motovated\/wp-content\/uploads\/2026\/03\/Picture2-3.png\" data-srcset=\"https:\/\/websitedesignhosting.co.nz\/motovated\/wp-content\/uploads\/2026\/03\/Picture2-3.png 495w\" loading=\"eager\" sizes=\"(max-width: 495px) 100vw, 495px\" width=\"495\" height=\"378\"  data-dt-location=\"https:\/\/websitedesignhosting.co.nz\/motovated\/project\/mechanical-plant-design-case-study\/picture2-5\/\" style=\"--ratio: 495 \/ 378;\" alt=\"\" \/><\/div><\/div><\/div>[vc_column_text css=&#8221;.vc_custom_1773092553685{padding-bottom: 30px !important;}&#8221;]<em><b>Figure 1: <\/b><b>EcoCentral Glass Pulverising Plant<\/b><\/em><\/p>\n<p>[\/vc_column_text]<div class=\"ult-spacer spacer-6a633c9be4990\" data-id=\"6a633c9be4990\" data-height=\"40\" data-height-mobile=\"40\" data-height-tab=\"40\" data-height-tab-portrait=\"\" data-height-mobile-landscape=\"\" style=\"clear:both;display:block;\"><\/div><style type=\"text\/css\" data-type=\"the7_shortcodes-inline-css\">.shortcode-single-image-wrap.shortcode-single-image-179e568a087f0dc558f44e250ca016f0.enable-bg-rollover .rollover i,\n.shortcode-single-image-wrap.shortcode-single-image-179e568a087f0dc558f44e250ca016f0.enable-bg-rollover .rollover-video i {\n  background: -webkit-linear-gradient();\n  background: linear-gradient();\n}\n.shortcode-single-image-wrap.shortcode-single-image-179e568a087f0dc558f44e250ca016f0 .rollover-icon {\n  font-size: 32px;\n  color: #ffffff;\n  min-width: 44px;\n  min-height: 44px;\n  line-height: 44px;\n  border-radius: 100px;\n  border-style: solid;\n  border-width: 0px;\n}\n.dt-icon-bg-on.shortcode-single-image-wrap.shortcode-single-image-179e568a087f0dc558f44e250ca016f0 .rollover-icon {\n  background: rgba(255,255,255,0.3);\n  box-shadow: none;\n}<\/style><div class=\"shortcode-single-image-wrap shortcode-single-image-179e568a087f0dc558f44e250ca016f0 alignnone  enable-bg-rollover dt-icon-bg-off\" style=\"margin-top:0px; margin-bottom:0px; margin-left:0px; margin-right:0px;\"><div class=\"shortcode-single-image\"><div class=\"fancy-media-wrap  layzr-bg\" style=\"\"><img decoding=\"async\" class=\"preload-me lazy-load aspect\" src=\"data:image\/svg+xml,%3Csvg%20xmlns%3D&#39;http%3A%2F%2Fwww.w3.org%2F2000%2Fsvg&#39;%20viewBox%3D&#39;0%200%20610%20404&#39;%2F%3E\" data-src=\"https:\/\/websitedesignhosting.co.nz\/motovated\/wp-content\/uploads\/2026\/03\/Picture3-3.png\" data-srcset=\"https:\/\/websitedesignhosting.co.nz\/motovated\/wp-content\/uploads\/2026\/03\/Picture3-3.png 610w\" loading=\"eager\" sizes=\"(max-width: 610px) 100vw, 610px\" width=\"610\" height=\"404\"  data-dt-location=\"https:\/\/websitedesignhosting.co.nz\/motovated\/project\/mechanical-plant-design-case-study\/picture3-5\/\" style=\"--ratio: 610 \/ 404;\" alt=\"\" \/><\/div><\/div><\/div>[vc_column_text css=&#8221;.vc_custom_1773092600518{padding-bottom: 30px !important;}&#8221;]<em><b>Figure <\/b><b>2<\/b><b>: <\/b><b>4m Long Glass Sorting Trommel<\/b><\/em><\/p>\n<p>[\/vc_column_text]<div class=\"ult-spacer spacer-6a633c9be4d60\" data-id=\"6a633c9be4d60\" data-height=\"15\" data-height-mobile=\"15\" data-height-tab=\"15\" data-height-tab-portrait=\"\" data-height-mobile-landscape=\"\" style=\"clear:both;display:block;\"><\/div><div id=\"ultimate-heading-20686a633c9be4d84\" class=\"uvc-heading ult-adjust-bottom-margin ultimate-heading-20686a633c9be4d84 uvc-9122  uvc-heading-default-font-sizes\" data-hspacer=\"no_spacer\"  data-halign=\"left\" style=\"text-align:left\"><div class=\"uvc-heading-spacer no_spacer\" style=\"top\"><\/div><div class=\"uvc-sub-heading ult-responsive\"  data-ultimate-target='.uvc-heading.ultimate-heading-20686a633c9be4d84 .uvc-sub-heading '  data-responsive-json-new='{\"font-size\":\"desktop:16px;\",\"line-height\":\"\"}'  style=\"font-weight:normal;color:#0F204B;\"><b>\u2018\u201dWe\u2019re thrilled to have been involved with such a meaningful project.\u00a0Sustainability, preservation, and reuse of the world resources is something we take very seriously. This project provided for the repurposing and reuse of the recycled glass media in a number of arenas and industries.<\/b><\/p>\n<p><b>The team at Eco Central were fantastic to work with and Motovated was involved right from the development of th0e business model through to management of the install.\u00a0This created a very open, collaborative team effort and we look forward to working together on the next development program\u201d<\/b><\/p>\n<p><\/div><\/div><style type=\"text\/css\" data-type=\"the7_shortcodes-inline-css\">#default-btn-7cf23ae3020b3b26a04ad850ebfa6b7e.ico-right-side > i {\n  margin-right: 0px;\n  margin-left: 8px;\n}\n#default-btn-7cf23ae3020b3b26a04ad850ebfa6b7e > i {\n  margin-right: 8px;\n}<\/style><div class=\"btn-align-center\"><a href=\"https:\/\/websitedesignhosting.co.nz\/motovated\/motovated-customers\/\" class=\"default-btn-shortcode dt-btn dt-btn-m link-hover-off full-width-btn \" id=\"default-btn-7cf23ae3020b3b26a04ad850ebfa6b7e\" title=\"Portfolio\"><span>View All Case Studies<\/span><\/a><\/div>[\/vc_column][\/vc_row]<\/p>\n<\/div>","protected":false},"excerpt":{"rendered":"<p>[vc_row equal_height=&#8221;yes&#8221; type=&#8221;vc_default&#8221; css=&#8221;.vc_custom_1575291446524{margin-bottom: -50px !important;}&#8221;][vc_column width=&#8221;1\/2&#8243; offset=&#8221;vc_col-lg-offset-0 vc_col-lg-8 vc_col-md-offset-0 vc_col-md-7 vc_col-sm-offset-0&#8243; css=&#8221;.vc_custom_1575290895173{padding-bottom: 50px !important;}&#8221;][vc_column_text css=&#8221;.vc_custom_1773091897815{margin-bottom: 30px !important;border-left-width: 3px !important;padding-left: 20px !important;border-left-style: solid !important;border-color: rgba(0,0,0,0.1) !important;}&#8221;]Client: NZ Express Transport Christchurch Limited Category: Design and Certification [\/vc_column_text][vc_column_text css=&#8221;.vc_custom_1773092210214{padding-bottom: 30px !important;}&#8221;]EcoCentral commissioned Motovated Design &amp; Analysis to redevelop their glass pulverising plant that was a key component&hellip;<\/p>\n","protected":false},"author":2,"featured_media":8112,"comment_status":"closed","ping_status":"closed","template":"","dt_portfolio_category":[67],"dt_portfolio_tags":[],"class_list":["post-8109","dt_portfolio","type-dt_portfolio","status-publish","has-post-thumbnail","hentry","dt_portfolio_category-mechanical-analysis","dt_portfolio_category-67","description-off"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v28.0 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Mechanical Plant Design Case Study | Motovated<\/title>\n<meta name=\"description\" content=\"Learn how Motovated applied mechanical plant design and engineering expertise to redesign a glass processing plant, improving safety,\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" 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